Project Cases

Silicone Parts For Electric Iron

Our client, a leading manufacturer of electric irons, sought to enhance their product with high-performance silicone components. We partnered with them to design and manufacture a range of custom silicone parts, including:

• Shot tube: This heat-resistant and flexible tube ensures smooth delivery of steam without kinking or cracking.
• Joint: This robust and leak-proof joint securely connects the steam chamber to the hose, preventing steam leaks and malfunctions.
• Lip seal shot: This precisely crafted seal guarantees accurate steam dispersion around the iron plate, leading to more efficient ironing.
• Lip seal spray: This specialized seal prevents water leaks from the spray nozzle, maintaining a clean and safe ironing experience.
• Pump housing seal: This durable seal ensures optimal performance and longevity of the iron’s water pump mechanism.
• O-ring: This versatile seal provides a watertight barrier between critical components, maximizing efficiency and preventing internal corrosion.

Challenges and Solutions:

Developing these parts required expertise in material selection, precision molding, and rigorous testing. We overcame challenges like heat resistance, durability, and leakproofing through:

• Advanced silicone formulations: We employed high-grade, heat-resistant silicones to withstand the demanding operating temperatures of irons.
• Precision molding techniques: Our state-of-the-art molding technology ensured accurate dimensions and consistent part quality.
• Stringent testing protocols: We subjected each part to rigorous durability, leakproofness, and performance tests to guarantee optimal functionality.

Results and Impact:

Our custom silicone parts significantly enhanced the client’s electric iron. Steam delivery, water sealing, and overall performance improved, leading to a more efficient and user-friendly ironing experience. Additionally, the durable nature of the silicone parts extended the lifespan of the iron, providing long-term value to the client and their customers.

Beyond electric irons, we specialize in custom silicone solutions for a wide range of industries. From high-heat applications to delicate medical devices, our expertise in material science and precision manufacturing helps our clients achieve optimal performance and functionality. Contact us today to discuss your custom silicone needs and discover how we can bring your ideas to life.